Tooth Angle
Belt-type visual sorting machine
The belt-type visual sorting machine conveys products via a belt, capturing images through a vision system during operation. Combined with algorithm analysis, it performs high-speed inspection of product appearance, dimensions, defects, etc., achieving automated sorting. It is suitable for products of various shapes and improves production quality inspection efficiency.
Category:
Product Functions and Parameters:
| 1 | Product Parameters | 1. Equipment Dimensions: 2700x750x1700mm 2. Equipment Weight: 150kg 3. Equipment Power: 2.0KW 4. Compatible Product Range: Length L: 40-120mm, Width W: 10-30mm, Thickness T: 2-5 mm |
| 2 | Function Description | 1. The equipment supports 24-hour continuous operation mode 2. CCD Visual Inspection: 1. Appearance defects, 2. Flatness defects 3. Inspection Efficiency: 18000PCS/H |
| 3 | Application Fields | 1. Appearance and flatness defects of cheese stick injection molded products, 2. Appearance and flatness defects of other injection molded sheet materials |
Capable of detecting:
Applicable Industry Display:
Screw Monitoring:
Tooth Quality
Tooth Outer Diameter
Tooth Pitch
Internal Thread Inspection
Double-Head Screw Inspection
Tooth Damage Inspection
Line Scan Tooth Damage
Other Monitoring:
Ring Opening
Straight Length
Straight Opening
Wheel Crack Detection
Single Character Detection
Multiple Circle Detection
U-Shaped Detection
Pin Hole Detection
Defects on Material Tape
Multiple Character Defects
Battery Character Detection
Edge Defects
I. Introduction to the Motion Controller
It can realize complex motion control functions such as linear interpolation, arc interpolation, and continuous trajectory processing, supports IO high-speed latch input/precise output and position synchronous output PSO, and is very suitable for rotary table visual screening equipment with 2-8 visual inspection stations.
01 Advantages of the Controller in Rotary Table Visual Screening Machines
- Can control the rotary table in real time and record the feedback position of the encoder;
- High-speed input port connects to sensors to sense and record the position of incoming parts;
- PSO hardware position comparison output can connect 2-8 cameras for visual flying shooting, inspection, and measurement;
- PSO hardware position comparison output can connect to air blow ports to perform corresponding screening and classification based on visual inspection results.
Controller Principle Diagram Based on Rotary Table Visual Screening Function
II. Principle of Glass Rotary Table Visual Screening Machine
1. Working Principle
First, parts are fed to the high-transparency glass turntable through a vibration plate; then sensors sense the incoming parts, and the controller records the actual position of the incoming parts through the high-speed latch input port. When the turntable rotates to the visual inspection station, the controller triggers the camera to take pictures through the high-speed output port, then performs image processing calculations, and finally automatically inspects and screens according to preset inspection standards, removing defective products.
2. Principle of Motion Control System
Compared with traditional PLC + touch screen solutions, the rotary table visual screening system based on the motion controller has higher system integration, response speed, and efficiency. During the rapid movement of the glass rotary table, the camera is hardware-triggered to perform visual flying shooting of materials for image processing, and the corresponding screening classification results are output in real time, greatly improving inspection speed.
Hardware Solution of Motion Controller Based on Rotary Table Visual Screening Equipment
3. Principle of Visual System
According to the rotational speed requirements of the rotary table, certain requirements must be met for the camera's shooting response, exposure time, pixels, and light source control methods to complete visual flying shooting, measurement, and inspection functions for different parts based on the motion speed.
III. Application of Motion Controller with Vision in Rotary Table Visual Screening Equipment
1. System Operation Process
Loading Products to be Inspected
According to the type of material, select the corresponding vibration plate to feed parts onto the high-transparency glass turntable, where the rotary table rotates at a set constant speed;
Sensing Materials and Recording Position
When the sensor senses the material, the high-speed latch port based on the laser sensor records the current position of the material;
Camera Triggering to Take Photos
Based on the latched position, calculate the positions of each camera, and the motion controller's internal hardware position comparison output triggers the cameras for visual flying shooting;
Visual System Processing
Perform visual inspection, measurement, recognition, and other functions on the photographed material images, and transmit OK or NG signals to the motion controller; air blow screening
Based on the results feedback from the visual system to the motion controller and the material position recorded by the sensor, calculate the position of the air blow port. The motion controller's internal hardware position comparison output controls the air blow port to screen good/bad products.
Screen Different Samples into Material Trays
2. Solution Advantages
Stable and consistent inspection results;
Automatically screen and classify defective products and remove them, improving product quality;
Compared to static shooting, visual flying shooting reduces machine CT and improves efficiency;
One person operating one machine can replace 2-6 people, increasing productivity;
It can monitor online whether each production inspection process is reliable and effective;
Compared to the traditional PLC + touch screen solution, it has higher integration, better cost performance, faster response, and higher efficiency.
Keywords: Visual Sorting Machine Flexible Feeding Workstation Flexible Vibrating Plate
Contact Us
National Unified Service Hotline
Contact Person: Liu Junting
Email: jsmv01@163.com
Website: www.exaivision.com
Address: Building 2, No. 7 Xinghua Road, Shijing, Dongcheng Street, Dongguan City, Guangdong Province
Scan
Scan code to follow and consult
Privicy Policy | Support: 300.cn Dongguan