Robot Actual Photo
Flexible Feeding Workstation
Flexible vibration plates can achieve rapid and accurate arrangement of parts, improving the automation level of the production line, thereby enhancing production efficiency.
Category:
Equipment Specification Information Sheet:
| Item | Specification |
| Model | EV-DVI-100 |
| Fitting Accuracy | ±0.1mm |
| UPH | ≥5000 Pcs/H |
| Tray Size | Inside tray 320*260mm, whole machine 440*270mm |
| Feeding Frequency of Hopper | 1H |
| Camera | Hikvision 20MP Camera / 12MP Camera |
| Robot | Inovance / Epson (Arm length 400mm) |
| Light Source | 400*300 Aperture Backlight |
| Control System | PC + Robot |
| Operating System | Win10 64-bit Operating System |
| Computer | Intel® Core™ i5, Intel® Q370 Chipset, 4G RAM, 128G SSD + IT HDD |
| Overall Machine Dimensions | L1000mm x W690mm x H1900mm |
| Weight | About 1200KG |
| Power Supply | AC220V 50Hz |
| Air Source | 0.5-0.7Mpa |
Product Introduction:
Widely applicable, it can improve the automation level and production efficiency of various industrial production lines, making it one of the indispensable important devices in modern production.
The effects and functions of the flexible vibratory feeder mainly manifest in the following aspects:
Improve production efficiency: The flexible vibratory feeder can achieve fast and accurate arrangement of parts, enhancing the automation level of the production line and thus improving production efficiency.
Reduce production costs: The flexible vibratory feeder has a simple structure and is easy to maintain, which can reduce production costs and improve the economic benefits of enterprises.
Improve product quality: The flexible vibratory feeder can precisely control the position and arrangement of parts, avoiding errors that may occur in manual operation and improving product quality.
In summary, the flexible vibratory feeder has wide application scenarios, can improve the automation level and production efficiency of various industrial production lines, and is one of the indispensable important devices in modern production.
The overall machine size is 100*69*190 cm.
1. Working Principle of Flexible Vibratory Feeder
The flexible vibratory feeder generates vibration through a voice coil motor, causing the material to vibrate on the tray surface. This vibration activates the material (making it easy to move) and moves it in a specific direction. The flexible vibratory feeder uses the principles of resonance and interference of coherent waves to move and arrange the material in one direction. By controlling the vibration frequency and direction of the voice coil motor, directional transportation of materials can be achieved. Automatic separation and arrangement: During vibration, materials automatically separate and arrange according to differences in weight, shape, and size. This automatic separation and arrangement function helps achieve fast and accurate material distribution.
2. Visual Recognition and Control System
The flexible vibratory feeder is usually equipped with a CCD visual recognition system for positioning and identifying small parts. Through the visual system, the position information of parts can be obtained and transmitted to the control system. The control system adjusts the vibration parameters of the voice coil motor, such as frequency and amplitude, based on the position information of parts to achieve precise material distribution. At the same time, the control system can also control the actions of the manipulator to ensure accurate grasping of parts.
Visual System Screening Diagram
3. Robot Grasping
The flexible vibratory feeder works with the robot, adjusting the posture of the manipulator according to the position information of parts to achieve automated and unmanned feeding operations. When the manipulator grabs parts, the flexible vibratory feeder stops vibrating to ensure stability and accuracy of the grasp. The suction nozzle on the robot can select the most suitable one based on the specific shape of the material. The robot's suction nozzle operating height is 90cm~100cm.
Suction Nozzle Actual Photo
4. Solution Advantages
Improve production efficiency: The flexible vibratory feeder can achieve fast and accurate arrangement of parts, enhancing the automation level of the production line and thus improving production efficiency.
Reduce production costs: The flexible vibratory feeder has a simple structure and is easy to maintain, which can reduce production costs and improve the economic benefits of enterprises.
Improve product quality: The flexible vibratory feeder can precisely control the position and arrangement of parts, avoiding errors that may occur in manual operation and improving product quality.
5. Application Industries
The flexible vibratory feeder is also widely used in the following scenarios:
Electronics Manufacturing Industry: The flexible vibratory feeder can be used in automated production lines in the electronics manufacturing industry, such as feeding, arranging, assembling, etc., to improve production efficiency.
Food and Pharmaceutical Industry: In the food and pharmaceutical industry, the flexible vibratory feeder can be used for automatic feeding and sorting of drugs or food, ensuring product hygiene and quality.
Medical Device Industry: The flexible vibratory feeder can be used in the production process of medical devices, such as automatic feeding and arranging of small parts for surgical instruments, dental equipment, etc.
Examples of materials in some industries
Keywords: Visual Sorting Machine Flexible Feeding Workstation Flexible Vibrating Plate
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Website: www.exaivision.com
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