Performance Features and Technical Advantages of Glass Turntable Visual Sorting Machine
2025-06-27 11:06
### Performance Features and Technical Advantages of Glass Turntable Visual Sorting Machine
The glass turntable visual sorting machine, also known as an optical image sorting machine, four-sided inspection machine, and six-sided inspection machine, is a high-tech inspection device developed for defects in size, appearance, and other aspects of various loose parts. With the advent of the Industry 4.0 era, the manufacturing industry's demand for product quality has been increasing, and this intelligent sorting equipment has gradually become a key component on production lines. This article will explore the performance features and technical advantages of the glass turntable visual sorting machine, revealing its important role in modern industrial inspection.
#### 1. Performance Features
1. **Efficient and Stable Sorting**
The glass turntable visual sorting machine uses a unique high-transparency glass turntable to carry materials, combined with a vibration feeder for automatic loading, ensuring smooth operation. The detection speed can reach up to 2000 pieces per minute (adjustable according to actual products and feeding speed, typically 180-300 pieces per minute), far exceeding manual inspection and greatly improving production efficiency. At the same time, the equipment can operate stably for long periods, reducing production losses caused by downtime for maintenance.
2. **Comprehensive and Precise Inspection**
This equipment captures product images through high-resolution cameras and uses advanced vision algorithms to perform comprehensive, high-precision automated inspection and sorting of geometric dimensions, appearance defects, shapes, and more for precision parts. In terms of geometric dimension measurement, it can accurately measure length, width, height, inner and outer diameters, parallelism, perpendicularity, thickness, chamfer, coaxiality, symmetry, roundness, and other dimensional parameters. For appearance defect detection, it can easily identify various subtle flaws such as cracks, chipping, scratches, sand holes, pitting, defects, deformation, burrs, tooth damage, and characters.
3. **Multiple Vision Stations and Automatic Focusing System
The glass turntable visual sorting machine can be configured with multiple (up to 15 optional, standard configuration is 4) high-definition CCD industrial cameras and lenses to achieve multi-angle, multi-directional synchronous inspection. Additionally, the equipment uses 2D telephoto lenses combined with electric focusing and automatic focusing algorithm software, effectively handling height changes during product changeovers, enabling automated and rapid changeovers, and avoiding cumbersome manual adjustments.
4. **Strong Expandability and Intelligent Management**
The glass turntable visual sorting machine has strong expandability and can flexibly adjust inspection items and parameters according to production needs. Meanwhile, the equipment supports intelligent management, capable of real-time recording of inspection data and generating inspection reports, providing strong support for quality management.
#### 2. Technical Advantages
1. **Advanced Image Recognition Technology**
The image recognition system is the core technology of the glass turntable visual sorting machine. This system uses advanced image processing algorithms and deep learning technology to accurately identify various complex shapes and materials of loose parts, effectively addressing various challenges in the production process. At the same time, the system has self-learning and optimization capabilities, continuously improving inspection accuracy and efficiency.
2. **High Degree of Automation and Integration**
The glass turntable visual sorting machine achieves a high degree of automation and integration, from material feeding, turntable rotation, camera shooting to result output, the entire process requires no manual intervention. This feature not only improves production efficiency but also reduces labor costs and safety risks.
3. **Wide Range of Application Fields**
The glass turntable visual sorting machine is widely used in camera components, lithium battery components, magnetic materials, electronic ceramics, rubber products, connectors, electronic components, precision hardware parts, and other fields. The equipment can be custom-designed according to different industries and material characteristics to meet diverse customer needs.
4. **Excellent Compatibility and Flexibility**
The equipment supports various feeding methods and camera bracket designs, flexibly adapting to materials of different specifications and shapes. Meanwhile, the control system based on a motion controller has significant advantages in speed and accuracy, capable of responding quickly to turntable movements and accurately capturing material postures.
#### 3. Conclusion
The glass turntable visual sorting machine plays an increasingly important role in modern industrial inspection with its performance features such as efficient and stable operation, comprehensive and precise inspection, multiple vision stations with automatic focusing system, strong expandability, and intelligent management, as well as technical advantages including advanced image recognition technology, high automation and integration, wide application fields, and excellent compatibility and flexibility. With the transformation and upgrading of the manufacturing industry and the improvement of intelligent levels, the glass turntable visual sorting machine will become the preferred inspection equipment for more enterprises, contributing to improving product quality and production efficiency.
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